Research & Development
Shaping the future with sustainable energy innovations.
KEC AGRITECH PVT. LTD.
R&D BULANDSHAHR / KEC TECHNICAL
July 22, 2021 - Biogas Research & Development Report
Research & Development Facility
KEC Agritech proudly operates its state-of-the-art R&D facility in Bulandshahar, Uttar Pradesh, dedicated to advancing sustainable and innovative solutions in renewable energy through Compressed Biogas (CBG) production.
Our Core Solutions
Transforming waste into wealth through cutting-edge biotechnology and sustainable innovation
Advanced Research
State-of-the-art bioreactors, precision gas upgrading systems, and world-class analytical laboratories delivering unprecedented insights into biogas optimization and process excellence.
Circular Economy
Revolutionary waste-to-wealth technologies transforming organic waste streams into premium renewable energy and high-quality biofertilizers.
Energy Self-Reliance
Pioneering scalable clean energy solutions that drive India's sustainable future, creating energy independence through innovative biogas and renewable technologies.
Multi-Feedstock Approach
Napier Grass
Press Mud
Cow Dung
Mother Liquor
DAF Sludge
Equipment & Infrastructure
State-of-the-art equipment inventory for our Bulandshahr biogas R&D unit, designed for optimal research and development outcomes.
Floating Drum-Type Biogas Digester
Key Features:
- Integrated floating gas holder
- Inlet/outlet ports
- Gas outlet nozzle
- Telescopic support
Methane Gas Analyser
Key Features:
- Real-time CH₄ concentration monitoring
- Gas quality assessment
- System efficiency tracking
Heat Exchanger Unit
Key Features:
- Feedstock preheating
- Temperature optimization
- Enhanced digestion efficiency
Biogas Booster Pump
Key Features:
- Gas pressure enhancement
- Distribution to appliances
- Reliable performance
Raw Material Analysis & Results
Comprehensive analysis of multi-feedstock biogas production with detailed performance metrics and efficiency measurements across various organic materials.
Select Feedstock for Detailed Analysis
Napier Grass
Feedstock Composition
Culture Used
Average pH
Average Temperature
Total Biogas Yield
Gas Efficiency
Performance Summary
Optimized for maximum biogas production efficiency
Research Methodology & Results
Our systematic approach to multi-feedstock biogas production with comprehensive process optimization and performance analysis.
Process Flow
Feedstock Preparation
Pre-processing and optimization of raw materials for consistent biogas yield
- Mechanical chopping of Napier grass to reduce particle size
- Manual mixing of press mud, cow dung, and DAF sludge with mother liquor
- C/N ratio optimization based on volatile solids content
- Filtration to remove large debris and contaminants
Anaerobic Digestion
Controlled biogas generation under mesophilic conditions
- Floating-drum digesters operated at 33–37°C
- Continuous temperature monitoring with digital thermometers
- Methanogenic bacteria breakdown in oxygen-free environment
- Real-time gas volume monitoring using digital flow meters
Gas Purification & CBG
Upgrading raw biogas to high-quality Compressed Biogas
- H₂S removal using iron oxide filters
- Moisture separation through mechanical traps
- CO₂ separation via water scrubber or PSA unit
- 95%+ methane concentration achievement
Digestate Management
Zero-waste processing and circular economy implementation
- Solid digestate separation using screw press
- Sun-drying for composting or vermicomposting
- Liquid digestate collection for organic fertilizer
- Complete circular bioeconomy contribution
Key Research Findings & Discussion
High-quality compressed biogas production
Raw biogas before purification
Optimal mesophilic conditions maintained
After purification and upgrading
Research Conclusions
The integrated anaerobic digestion of multi-feedstocks demonstrates the viability of hybrid input strategies for small-to-medium scale CBG production. The synergy between high-carbon and high-nitrogen materials enabled optimized C/N ratios, contributing to improved microbial activity.
Gas yields per kg of volatile solids aligned with literature values, while the addition of DAF sludge and mother liquor enhanced nutrient balance without inhibiting digestion. The digestate produced showed high nutrient retention, supporting agricultural reuse.
These findings support the scalability of decentralized biogas units using regionally available biomass and waste streams, with potential for replication in rural and peri-urban locations.
R & D Glimpse
Experience the beauty of our campus
Campus Architecture
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