Bio GAS

Shaping the future with sustainable energy innovations.

KEC Initiative

Biogas to CBG

Biogas is an energy-rich gas produced by anaerobic decomposition of biomass. It is produced from waste/bio-mass sources like agriculture residue, cattle dung, sugarcane press mud, municipal solid waste, sewage treatment plant waste, etc.

Biogas Composition

Methane (CH4)~60%
Carbon Dioxide (CO2)~40%
Hydrogen SulfideTraces

CBG Production Process

From organic waste to compressed biogas - A complete sustainable energy cycle

Feedstock

Cattle Dung
Agricultural Waste
Municipal Waste
Food Waste

Anaerobic Digester

Biogas production through anaerobic decomposition

CH₄

Biogas

Raw biogas containing ~60% methane, ~40% CO2

Purification

CO2 removal to increase methane content >90%

250bar

Compressor

Compression at 250 bar for transportation

Biogas Purification

Production of biogas could be a continuous process. The utilization of biogas as an efficient energy source depends strongly on its methane concentration. Therefore, biogas purification is essential in order to have more energy per unit volume of compressed biogas and to get rid of the corrosive effect of H2S.

Purification Benefits

Increases methane concentration to 90%
Removes corrosive H2S and CO2
Improves energy density for compression

Purification Technologies

1
Pressure Swing Adsorption (PSA)
2
Vacuum Swing Adsorption (VSA)
3
Water Scrubbing
4
Membrane Separation
5
Chemical Scrubbing - Monoethylamine (MEA)
Industrial Purification Plant

Industrial Purification Plant

Advanced biogas processing facility

Purification Results

Advanced purification systems remove CO2 and impurities to achieve methane content 90% as per IS 16087:2016 specifications.

Raw Biogas

~60%

Methane Content

Purified CBG

90%

Methane Content

Compression System

Cascade Storage & Transportation

Compressed biogas filled and transported through cascades (high pressure cylindrical vessels). For CBG delivery, 3000 litres metal cascades or higher capacity cascades are used.

Compression Process

The purified biogas with more than 90% of methane can be compressed at 250 bar, and transported in gas cylinders (cascades) for the end use.

Compression Specifications:

Pressure:

250 bar

Cascade Capacity:

3000+ litres

Safety Standards:

  • IS 7285 for steel cylinder cascades
  • IS 15593 for composite cascades

CBG Quality Standards

CBG has calorific value and other properties similar to CNG and can be utilized as green renewable automotive fuel. CBG supplied KEC scheme shall meet IS 16087:2016 specifications.

IS 16087 : 2016 Standard

S No.CharacteristicRequirement
1Methane (CH4), minimum %90.0%
2Only Carbon Dioxide (CO2), maximum %4%
3Carbon Dioxide (CO2) + Nitrogen (N2) + Oxygen (O2), maximum %10%
4Oxygen (O2), maximum %0.5%
5Total sulphur (including H2S) mg/m3, maximum %20 mg/m3
6Moisture mg/m3, maximum %5 mg/m3

CBG Applications

Compressed Bio Gas can replace CNG in automotive, industrial and commercial areas. Ministry of Road Transport and Highways permits usage of bio-compressed natural gas for motor vehicles.

Domestic Customers

Industrial Customers

CNG Vehicle Customers

Commercial Customers

Join the CBG Revolution

Be part of India's sustainable energy future with compressed biogas technology